After a couple of interesting
posts to the Arocket list on hybrid motors I began chatting with
Bill Colburn about the history of this motor type. . If you want
to email him, address comments to space1space@sbcglobal.net
Amateur
Hybrids and N2O use- Primarily the incubation period to 1995
Outside the scope of the Arocket Archives
- N2O and Coal were
used in a hybrid motor in the 1920's in Germany.
- Max Valier may have
used liquid N2O in a rocket powered racing car, the one in which
a motor explosion killed him. This was about 1930.
- GIRD in Russia launches
the first flight hybrid in 1933 using LOX and a Gelled Hydrocarbon
(my thought is that "Gelled Hydrocarbon" is a mistranslation
of asphalt) in the 1930's.
- Rocket Motor Research
Society launches first Hypergolic Hybrid using Mixed acids and
asphalt/sugar/doped with Potassium Chlorate on the surface, June
1951. (also uses GASEOUS N2O for an oxidizer in
Bi-Props)
- PRS launches many
hybrids in the early 1950's. LOX and Presto Logs, LOX and Wax/Cotton
mixture, LOX and Thiokol Rubber (used then for sealing toilets!)
Altitudes to 20,000 feet are claimed.
- Not much hybrid work
at an amateur level until Bill Wood starts pushing N2O as the
"perfect Amateur Hybrid Oxidizer". My first
acquaintance with Bill's Idea was in 1990. One of the ideas he
mentioned right off was a reminder to me of N2O as a self
pressurizing oxidizer for hybrids. Since I had only used it as
a gaseous oxidizer previously, it hadn't occurred to me to go
any farther with it.
- I have Mark Grubelich's
Sandia paper on an N20/HTPB sounding rocket. When asked directly,
he did not remember if he had gotten the idea for using N2O from
Bill Wood or not, although they were in constant contact and Bill
was a very voluble person.
- Dave Oback, a friend
of Bill Wood, asks me to help him with a tiny
hybrid using the whippet N2O cylinders, 8 grams of N2O. This was
about mid 1992 IIRC. He wanted to use expended Estes motors for
the grain/motor case. Very frugal, Dave. He needed help with a
release system. I built a device which punctured and valved the
N2O through a 1/16" tube. Dave ran hours of tests (all on
endless video) using everything imaginable and unimaginable to
ignite these little motors. So Dave is the first to use cellulose
and N2O. But I am sure he won't challenge Gary's patent. In about
2 years we had one operating with a self-puncturing device, 1.5
lbf thrust for 1.5 seconds. It had an Isp of 100 seconds. It did
not function every time and we dropped it in
favor of more ambitious sized motors. Later, Rene Caldera came
up
with the same idea independently and successfully.
- At an RRS launch in
1994, Kory fired a 350 lbf thrust hybrid. It
burned an incredibly long time. It was made up of pipe, copper
tubing
and a group of 20 lbm NOX cylinders to make up the high flow rate
required.
- I machined a motor
for Keith Batt. Keith fired it also in 1994. It
was a prototype of a 54 mm system which could fly in an HPR Rocket,
using a lecture bottle and a 2 inch diameter motor case.
- At the next RRS launch
I fired one of the same motors. It was N2O
with an acrylic grain. It was directly connected to a 20 lbm N2O
tank
instead of its flight tank. Embarrassingly, it bent the clamp
holding
it and dragged the tank across the desert. Kory seemed very excited
by it and exclaimed "It must have had 100 pounds of thrust!".
This
was also the first time I turned a valve into a hybrid motor!
I could
not shut the motor down because the valve seat (neoprene) had
been
burned away in the valve without destroying the valve body.
- I began a long series
(three years) of testing at Rocket Ranch,
firing hybrid motors up to 140 seconds in duration, from 1.5 to
1600
lbf thrust. I used metallized grains, cardboard, HTPB, Polyurethane,
polyethylene, partially oxidized grains (tribrid), polyester,
epoxy,
EPDM, Silicone, wood, all in hybrid fuel grains. There was not
a
thought of going into the consumer market with these motors, although
some were sold to specific qualified individuals.
- I started AEROCON
and published the Hybrid manual. Here we introduced the use of
electrical conduit for inexpensive static test motors and the
use of various types of polymer hose and tubing as fuel grains.
Jimmy Arakaki, Dave Oback, and Terry McElheran also contribute
ideas to the manual for valving, ignition and general design.
Hundreds go out across the nation. Guys were building hybrid motors
in nearly every state.
- Suddenly Hybrid Motors
were in the news (amateur rocketry news) in 1993-1994.
- I talked with Kory,
Kory talked with Gary, I talked with Gary.
Everyone seemed to be keeping their info close to their chest,
as it
were. Kory did reveal to me, however, the secret of the Kline
Valve
far before it was used at Hypertek. In 1993 I made a connection
with
Lake Valve Company and they sent me some of their axial solenoid
valves. Later that year I mentioned the valve to Gary. The valve
showed up in the first ad he ran. He did not go with the valve
in the
final product, however. Gary also checked my intentions by asking
if
I were going to offer the motors for sale to consumers. I said
no.
- The ads hit the magazines,
Hypertek first and Gary secondly. I ran
ads for my Hybrid Manual.
- I proposed some ideas
for hybrid designs to JPL in 1994, to Leon
Strand. He offered some encouragement and then JPL closed down
their propulsion group and transferred him to planetary missions.
Amongst those ideas was the tank-in-motor concept and the motor-in-tank
concept. These both offered a greatly reduced package size for
hybrids. (the SORAC booster is so designed). I also proposed the
use
of a rod-in-tube grain with the rod support also supporting a
plug
nozzle. Another concept was the radial flow grain where stacked
discs
with alternating central perforations and radially disposed
perforations with spacers to permit cross-flow.
- Terry McElheran did
much original work with hybrids including the use
of a thermitic material to open a diaphragm for valving. He managed
to open the whippet cartridges in the same way. He used everthing
from cast polyethylene to toilet paper rolls!
- Mark Geislinger did
some interesting work with hybrids adapting
off-the-shelf items for various functions.Mark also flew Aerocon
Hybrids.
- HALO Project in Huntsville,
Alabama did some original work with
N2O/Asphalt motors. Russ Bruner developed a cupped-splash plate
injector about the same time as the SORAC Project and the HALO
Group. This had the effect of taking the "roughness"
out of the combustion of a hybrid motor.
- John Urbanski and
I both came up with the idea for using polymer
tubing as a combination filler, burst element, and valve, also
in
1994.
- Dave Grifith took
up Hybrid Motoring and developed very slick designs
using the U/C Valve and a floating Piston. 1995 is my guess for
Dave's entry at that level.
- The SORAC Project
starts in 1995 and is continuing to innovate hybrid
propulsion systems. We launched the largest amateur hybrid motor,
12.5 inches in diameter producing 3400 lbf of thrust. Out of 8
trials
we have two successful flights with no recovery and 6 completely
successful propulsion systems.
- From 1995 on, just
check the arocket archives! Here the activity is
profuse and profound. I certainly may have missed a point or two
and
heartily apologize to anyone I have missed offering credit. This
is
only my personal recollection from 1951 to 1995, and is certainly
not
to be taken as the "official word". Lots of details
of the evolution
of the amateur hybrid motor have been omitted, clearly. I encourage
others to contribute to this history also. I would be open to
answering specific questions. Bill Colburn space1space@sbcglobal.net
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